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  • SG689A automatic spinneret mirror inspection instrument (detector)
  • SG689A automatic spinneret mirror inspection instrument (detector)

SG689A automatic spinneret mirror inspection instrument (detector)

Key words:SG689A type full automatic spraying silk board mirror detector (detector)
Category:Chemical filament
Product Description:For the detection of filament and staple, meltblown spunbond, etc. various kinds of fiber extrusion die
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【Application】
SG689A automatic spinneret mirror inspection instrument (detector) for automatic detection of circular, square, rectangular and other shapes and specifications of the spinneret, spinning plate, spinning mouth plate mold hole shape, size And whether to block the special detection equipment。 According to the shape of the mold, the size, the arrangement of the spinneret hole, can be in the vertical and horizontal effective range of inspection of any hole detection elements。

【Advantages of using this testing system】
1, to increase product quality, to avoid secondary products: the system is to each hole spinning, hole-by-hole detection, by-hole recording, there will be missing, the detection of the spinning hole is the most correct results, and then to achieve the best Of the spinning quality, to avoid secondary goods produced, resulting in unnecessary losses.
2, saving manpower expenditure: According to the size of nozzle hole, the instrument base can be placed one or a number of spinnerets to complete the automatic detection; for unqualified holes can be automatically cleaned by high pressure gas foreign body. If the high pressure gas can not clean the hole, the system can be guided by the light to the hole, by the artificial to clean, or in the spinnerette automatically note the hole for follow-up treatment, with timeliness and effective control and disposal.
3, as a new spinneret into the factory quality inspection: Because this system is the actual measurement of the size of the hole, so the system can be used as a new spinnerette into the factory testing, pre-know spinneret hole size correct Situation, to avoid the installation of unknown circumstances on the line, resulting in secondary goods, resulting in unnecessary losses.
4, to master the old spinneret on the machine life and quality: As each spinneret by the detection of historical records, easy to understand the spinnerette on-line hours, and then assess the life of spinneret。
5, to assess the cleaning equipment yield: Through this system, you can understand the spinneret cleaning, and thus improve the front cleaning equipment scheduling, increase spinneret cleanliness。
6. Immediately assess and improve the abnormalities of the spinning process: If the uncleaned hole of the spinneret is found and concentrated in a certain area, it may be a process temperature problem or other problem during the spinning process, thereby improving the process.
7, can be recovered in a short time the cost of equipment: The detection system for automatic operation, true detection of each spinning hole, no man-made interference, 24 hours a day, 365 days a year, can reduce the pressure on labor costs .


【Detection method】
1 computer-controlled and image processing technology, automatic hole-scan detection, and test results are recorded。
2 For unqualified spinnerets, the instrument automatically records and purges automatically. The laser position indicates the position of any unqualified hole after automatic cleaning.

【Mirror instrument】 fully automatic "definition
The "full physical examination" of all spinneret holes is done automatically by the microscope, that is, the "automatic" record of each hole position coordinate, the check of the position of the abnormal hole, the first automatic blowing of the abnormal hole. Unqualified holes can be positioned by laser. In this case,

【Test items】 
1. hole dirt value, hole wear, hole maximum and minimum diameter, hole roundness, hole area, hole circumference. Test data in the qualified range of spinnerets show "green", failed to display "red." The hole of the above parameters to make a judgment, that is, the state of the detected microporous to meet the set range, and red or green. In this case,
2。 Has a double interface, graphical interface and data interface。 The data interface can display the pore dirt value, hole wear, hole maximum and minimum diameter, hole roundness, hole area, hole circumference, spinning hole length, hole in the hole。 In the spinning hole image graphical interface, can directly see the real-time inspection hole of the real situation。 In this case,
3. With the aperture measurement function, can be used for spinneret inspection. And the quality of the spinneret / spinnerette can be controlled by recalling the history data of each spinneret.


【Instrument main technical parameters】:
1. Test items: micro-hole area, wear, dirt, special shaped hole size
2. Detection speed: 0.2-0.8 seconds / hole (speed according to hole pitch may be)
3. Detection accuracy: ± 0.01mm
4. Can detect the scope of micro-hole: 0.1mm-5mm
5 spinnerette a maximum number of tests: depending on the specific size of spinneret
6。 Motion control unit: three-axis robot, servo motor and imported screw
7. Camera: 1.4 megapixel high-speed black and white camera, no noise, no smear
8. Light source: the use of the upper and lower light source, by controlling the light source to achieve different detection
9. Lens: imported continuous zoom lens, small distortion, high detection accuracy

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